ALX-A Ampoule Linked Production Line
ALX-A Series Ampoule Washing-drying-filling-sealing liked unit is designed and developed by our factory on the base of importing, disgusting and absorbing foreign advanced technology, and on the collection of design and manufacture experience of 30 years on small volume liquid filling liked production line, it is a linked production line applicable for ampoule production. ALX-A Ampoule Ampoule Washing-drying-filling-sealing linked unit is composed of KCQ80 (60)(40) series Ampoule Ultrasonic Washing Machine, ASMR600/43 (SLAL400/32) Sterilizing Dryer, and AKGFS8 Ampoule Filling-sealing Machine (can be used for antibiotic bottle filling, stopper adding or stopper semi-adding, too). It is applicable for water and air spray washing alternately the B type easily broken retort ampoule, hot air laminar dry and sterilize, multiple needle filling and sealing.
The whole machine is under PLC control, it can be linked controlled, and it can be operated with single machine. The working state of each position can be automatically supervised, and it is displayed by light pole, or by man-machine interface. In the clean room, detector may be mounted for site supervision, and automation control level is high. This machine have PC automatic checking function, once the machine is failed, it can shut down the machine immediately and display the failure position and display trouble shooting for easy repair. The vertical ultrasonic wave washing machine is designed with over-load protection device, once the main shaft is over-load, it will shut down the machine immediately. On the washing control cabinet, there are lights feedback the working states of the filling machine and visual talking, or man-machine interface display and control. The operator can know the working state in the cleaning room at any time. The sterilization dryer uses surface cooler technology, it completely realizes no-suction wind and zero discharge. The table of the filling machine is stop type for easy washing, it has optional peristaltic pump, glass pump and ceramic piston pump for customer to choose. The application of the servo motor drying, PLC, frequency converting speed regulation and the technology coordinating each functional mold with servo motor makes the control system reach the world advanced level. The control operation can also provide visual talking device according to customer requirement. The global qualified rate can reach to above 99%.
Main Technical Specifications:
Model |
ALX-A Ampoule Liked Production Line |
Type of unit |
KCQ60 Ampoule Ultrasonic Washing Machine
ASMR600/43 Tunnel Sterilization Dryer
AKGFS8 Ampoule Filling and Sealing Machine |
KCQ80 Ampoule Ultrasonic Washing Machine
ASMR600/43 Tunnel Sterilization Dryer
AKGFS8 Ampoule Filling and Sealing Machine |
Application specification |
1ml, 2ml, 5ml, 10ml, 20ml Ampoule |
Max production capacity |
1ml, 2ml: 21,000pcs/h
5ml: 16,000pcs/h
10ml: 12,000pcs/h;
20ml: 7,000pcs/h |
1ml, 2ml: 24,000pcs/h
5ml: 18,000pcs/h
10ml: 14,000pcs/h;
20ml: 7,000pcs/h |
Filling Precision |
Conform to ≤Pharmacopoeia of the Republic of China≥ |
Filling pump precision |
≤±2% |
Product qualified rate |
≥99% |
Distilled water |
0.25Mpa 50oC, 0.45m3/h |
0.2Mpa 50oC, 0.6m3/h |
Compressed air |
0.25Mpa, ≈45m3/h |
0.25Mpa ≈60m3/h |
Power |
60.24Kw |
Vacuum |
Suction rate: 17m3/h; extreme vacuum: 150mbar |
Nitrogen |
Max. 1.5 m3/h |
Max. 1.5 m3/h |
Number of operator |
3person |
Outline dimension |
8920x2345x2350mm |
Weight |
~6400kgs |
Total weight |
5300kg |
5300kg |
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Production Line